Autoclave AAC Exported To Cambodia

Autoclave AAC (also called AAC autoclave, industrial autoclave for bricks or aerated concrete block autoclave) is a kind of pressure vessel to fabricate autoclaved aerated bricks and aerated concrete.

Our Cambodia customer sent an inquiry of autoclave AAC,  he is a manufacturer and wholesaler of building light bricks. He wants to purchase autoclave AAC to produce light bricks, it’s annual production of 100,000 cubic meters of production lines, it will need 3 sets of AAC autoclave. The customer visit our pressure vessel factory, our pressure vessel engineer designed the scheme according to the plant area. After many communication with the customer, the customer is very satisfied with our design scheme and capacity of our factory, and finally signed contract with us. In the beginning of August, the autoclave AAC exported to Cambodia.

Specifications of Autoclave AAC

Diameter: 2050mm

Length: 32000mm

Working Pressure: 1.3mpa

Working Temperature: 195℃

Thickness: 16mm

Door Operating Way: manual control swing up double door opening

Medium: saturated steam

Material: Q345R

Design Code: GB150

Quantity: 3 sets

Scope of supply: ①shell ②safety interlock device ③track ④electric control cabinet（including ammeter, voltmeter, inspection instrument）⑤pipeline ⑥sprinkler

Working Principle of the Autoclave AAC

In the production process, the working principle of the autoclave AAC is mainly the maintenance inside, including three stages of heating, constant temperature and cooling. The advantages of various performances of the aerated concrete block mainly depend on the temperature of the curing temperature (pressure). And the length of the maintenance time. The temperature (pressure) is high, the reaction is sufficient, and the performance is good. At the same time, when the brick curing temperature is high, the curing time required to obtain the same strength can be shortened accordingly.

The AAC autoclave is a large airtight pressure vessel. Its working pressure and rated steam temperature have an important impact on the steamed products. After a certain working pressure and temperature, the hydrothermal reaction is completed in the AAC autoclave to react the calcium in the mixture with the siliceous material to obtain a certain strength and performance, and produce a gas-filled product that meets the requirements.

About STRENGTH Equipments

Taian STRENGTH Equipments Co., Ltd is the professional pressure vessel designer, manufacturer and exporter dedicated in supplying finest quality industrial autoclave, storage tank and dish head products and solutions to worldwide customer over 20 years. We have over 80 talented research and development experts, 2 million square meters manufacturing factory and more than 50 sets large-scale manufacturing machines.  Our annual industrial autoclave and storage tank output can reach over 300 sets, dished head output can reach over 3000 sets.

STRENGTH Equipments is not only manufacturing high quality industrial autoclaves, storage tanks and dished ends but also providing custom product design, fabrication and after-sale service.  ODM, OEM are also available. If you have any questions or inquiries,  please fill and submit the following form, we will reply as soon as possible.

Brick Autoclave Exported to Indonesia

Brick autoclave (also called AAC autoclave or autoclave for AAC blocks) is kind of pressure vessel, it is one of our hot sale industrial autoclave products. The brick autoclave has widely application, it is widely used in autoclaved curing of concrete materials such as aerated concrete block concrete pipe pile, lime sand brick, coal ash brick, microporous calcium silicate board, heat preservation asbestos board and high strength gypsum.

Our Indonesia customer sent an inquiry of brick autoclave in January, he is a manufacturer and wholesaler of building blocks. He wants to purchase AAC autoclave to produce blocks, it’s annual production of 200,000 cubic meters of production lines, it will need 5 sets of brick autoclave. As the customer is the first time to consult the brick autoclave, the customer visit our pressure vessel factory, our pressure vessel engineer designed the scheme according to the plant area. After many communication with the customer, the customer is very satisfied with our design scheme and capacity of our factory, and finally signed contract with us. In the beginning of June, the brick autoclave exported to Indonesia.

Specifications of Brick Autoclave

Diameter: 2000mm

Length: 31500mm

Working Pressure: 1.3mpa

Working Temperature: 195℃

Thickness: 16mm

Door Operating Way: manual control swing up double door opening

Medium: saturated steam

Material: Q345R

Design Code: GB Standard

Quantity: 5 sets

Scope of supply: ①shell ②safety interlock device ③track ④electric control cabinet（including ammeter, voltmeter, inspection instrument）⑤pipeline ⑥sprinkler

Features of Brick Autoclave

There must be a suitable heat carrier, that is, a saturated steam with a certain pressure. The brick autoclave generally uses saturated steam with a gauge pressure greater than 0.8 mpa, which may be silica in fly ash quickly with quicklime. The active calcium oxide reacts to form the desired hydrated calcium silicate gel to bond the fly ash particles to obtain the concrete aerated block equipment block of the desired strength. The autoclave curing system should be determined according to the quality of the raw materials used, the size of the steam pressure, and the required strength of the product. Excessive or too short autoclave curing time is unfavorable for the production of fly ash autoclaved block bricks.

About STRENGTH Equipments

Taian STRENGTH Equipments Co., Ltd is the professional pressure vessel designer, manufacturer and exporter dedicated in supplying finest quality industrial autoclave, storage tank and dish head products and solutions to worldwide customer over 20 years. We have over 80 talented research and development experts, 2 million square meters manufacturing factory and more than 50 sets large-scale manufacturing machines.  Our annual industrial autoclave and storage tank output can reach over 300 sets, dished head output can reach over 3000 sets.

STRENGTH Equipments is not only manufacturing high quality industrial autoclaves, storage tanks and dished ends but also providing custom product design, fabrication and after-sale service.  ODM, OEM are also available. If you have any questions or inquiries,  please fill and submit the following form, we will reply as soon as possible.

Canada Customer Ordered ASME Oil Tank

ASME Oil Tank (also called oil storage tank or gasoline storage tanks) can be used as diesel fuel tank, fuel oil tank, diesel storage tank, bulk oil storage tanks to store and transport oil or other liquids which keep the stored oil in stable condition. ASME Oil tank is the main equipment for the oil depot. The oil storage tank can be divided into sub-oil tanks and non-metallic oil tanks according to the stored material. The ASME oil tank can be divided into underground oil tanks, semi-underground oil tanks and above-ground oil tanks according to the location, it also can be divided into cylindrical, square box and spherical according to shape of storage tank.

A few days ago, Canada customer sent inquiries about ASME oil tanks by browsing the company website.The customer wants to purchase two large ASME oil tanks.Our company has 20 years of production experience and they are very confident about our technology.They exchanged with us and finally ordered two ASME oil storage tanks.

ASME Oil Tank Specification

Capacity :150m³

Diameter:3200mm

Length of shell:17500mm

Total length:19400mm

Total height:4000mm

Oil Storage Tank Features

1、High plastic toughness, uniform force and reasonable stress distribution.

2、Good corrosion resistance, stress elimination by heat treatment.

3、Finite element analysis of fatigue design.

4、The perfect quality assurance system with advanced manufacturing process bring high quality products.

5、Varieties and different tanks meet customized requirement.

6、Working temperature is PP-10℃～120℃, PVC40℃～60℃.

7、Working pressure is atmospheric pressure.

About STRENGTH Equipments

Taian STRENGTH Equipments Co., Ltd is the professional pressure vessel designer, manufacturer and exporter dedicated in supplying finest quality industrial autoclave, storage tank and dish head products and solutions to worldwide customer over 20 years. We have over 80 talented research and development experts, 2 million square meters manufacturing factory and more than 50 sets large-scale manufacturing machines.  Our annual industrial autoclave and storage tank output can reach over 300 sets, dished head output can reach over 3000 sets.

STRENGTH Equipments is not only manufacturing high quality industrial autoclaves, storage tanks and dished ends but also providing custom product design, fabrication and after-sale service.  ODM, OEM are also available. If you have any questions or inquiries,  please fill and submit the following form, we will reply as soon as possible.

Autoclave AAC Site In Indonesia

Autoclave AAC (also called AAC autoclave or industrial autoclave for AAC block) is a kind of large steam curing pressure vessel and the key equipment to fabricate autoclaved aerated bricks and aerated concrete. AAC autoclave is one of the our hot sale industrial autoclave products.

In early September, we went to the factory of our regular customer in Indonesia, they use it to produce light bricks for building industry, the customer showed us around the factory and how to make block bricks. Meanwhile, they have already ordered 3 sets industrial autoclave for AAC block to increase production.

Specifications

Diameter: 2000mm

Length: 32000mm

Working Pressure: 1.3mpa

Working Temperature: 195℃

Thickness: 16mm

Door Operating Way: manually swing-up double door opening

Quantity: 3 sets

Manufacturing Standard: GB150

Auxiliary Equipment

1. Door Insulation and Kettle Insulation
2. In-cabin Rails
3. Steam Distribution Pipes
4. Pressure Gauge Valves and Elbows
5. On-site Display Pressure Gauges
6. On-site Display Thermometers
7. Safety Valves
8. Blowdown Valves
9. Traps
10. Hand Crank Reducers
11. Ball Valves
12. Manual andElectric Safety Interlocks
13. Condensate Drainage Device
14. Control Cabinet

Structure of Autoclave AAC

1. Device of autoclave AAC body: It is mainly welded by the shell and the autoclave AAC body flange. A total of 36 teeth are distributed along the circumference of the flange to engage the corresponding 36 teeth uniformly distributed on the lid of the kettle. A track is placed at the bottom of the autoclave AAC to walk or park the steamed trolley. Various tube seats and nozzles are arranged on the outside of the autoclave AAC, steam is supplied and discharged, condensed water is discharged, and various instruments and valves are installed.
2. Device of the door: It is mainly welded by the flange of the door, the tooth plate and the dished head. The door is suspended by the hanging handle and the short shaft to close the autoclave.
3. Swing device: It is mainly composed of shaft, cantilever beam, support plate, tie rod and etc. Installed on the top of the autoclave AAC, connected to the lid of the autoclave AACby a tie rod, which functions as a suspension and rotary autoclave AAC.
4. Hand crank reducer: Fixed on the side of the flange of autoclave AAC, it is mainly composed of a pair of turbines and a pair of bevel gear shafts. The toothed plate is engaged by the gear to drive the lid to rotate around the center, so that the teeth of the body and the lid flange can be engaged or disengaged.
5. Safety interlock device: fixed on the side of the flange of it, consisting of safety handle, seat, post and ball valve. When the lid is closed, the safety handle is turned to the level so that the lid cannot be opened and the exhaust ball valve is closed accordingly. When opening the cover, first place the safety handle vertically and the ball valve will open.
6. Support: used to support the AAC autoclave, consisting of the intermediate support and the end support. Except for the intermediate support, the other supports can be moved along the axial direction of the AAC autoclaveby means of rollers.
7. Insulation: It is mainly composed of insulation material, skeleton and guard plate to prevent heat loss during use of AAC.

About STRENGTH Equipments

Taian STRENGTH Equipments Co., Ltd is the professional pressure vessel designer, manufacturer and exporter dedicated in supplying finest quality industrial autoclave, storage tank and dish head products and solutions to worldwide customer over 20 years. We have over 80 talented research and development experts, 2 million square meters manufacturing factory and more than 50 sets large-scale manufacturing machines.  Our annual industrial autoclave and storage tank output can reach over 300 sets, dished head output can reach over 3000 sets.

STRENGTH Equipments is not only manufacturing high quality industrial autoclaves, storage tanks and dished ends but also providing custom product design, fabrication and after-sale service.  ODM, OEM are also available. If you have any questions or inquiries,  please fill and submit the following form, we will reply as soon as possible.

Peru Customer Shown Great Interested In 2:1 Elliptical Head

2:1 elliptical head (also called 2:1 ellipsoidal head) is a kind of elliptical head, the ratio of the long axis to the short axis of the rotating ellipsoidal surface bus is 2:0. Comprehensive performance is better, is widely used in low and medium pressure vessels.

Our Peru Customer is the storage tank and vessel manufacturer and wholesaler, he needs 2:1 elliptical head to produce vessels. Due to large size, the 2:1 ellipsoidal head will be welded, our dished head engineer designed technical scheme and drawing.

Specifications of 2:1 Elliptical Head

Inner Diameter: 5000 mm

Thickness after Forming: 16 mm

Material: SA-516 Gr 60 (carbon steel)

Quantity: 10 pcs

Manufacturing Standard: ASME Standard, without U Stamp

Technical scheme: 3 weld joints, with sand blasting

The dished head forming has two methods of spinning and stamping. Only the method of head molding is different, spinning is commonly used in the larger diameter (inner diameter 700 mm or more), there is a hot spin and cold spin. Stamping is formed by punches that match the inner wall of the head. The size of the forming head are limited by the size of the press. Due to the high cost of stamping dies, standard heads are generally only formed, and they are also divided into hot and cold press.

Stamping requires the molds, high production efficiency, large diameter, thin-walled head usually adopt spin forming, low production efficiency, small diameter, large amount of stamping more economical.

About STRENGTH Equipments

Taian STRENGTH Equipments Co., Ltd is the professional pressure vessel designer, manufacturer and exporter dedicated in supplying finest quality industrial autoclave, storage tank and dish head products and solutions to worldwide customer over 20 years. We have over 80 talented research and development experts, 2 million square meters manufacturing factory and more than 50 sets large-scale manufacturing machines.  Our annual industrial autoclave and storage tank output can reach over 300 sets, dished head output can reach over 3000 sets.

STRENGTH Equipments is not only manufacturing high quality industrial autoclaves, storage tanks and dished ends but also providing custom product design, fabrication and after-sale service.  ODM, OEM are also available. If you have any questions or inquiries,  please fill and submit the following form, we will reply as soon as possible.

Ellipsoidal Heads Delivered To Surabaya

Ellipsoidal heads (also called ASME elliptical head, elliptical head or semi ellipsoidal head) is widely used in industrial storage or pressure vessels such as storage tanks, heat exchangers, towers or other equipments.

The ASME elliptical head were delivered on Jan. 15 from Qingdao port to Surabaya port.

Specifications Of Ellipsoidal Heads

①

Outer diameter: 848 mm

Thickness after forming: 15 mm

Material: SA 516 GR 70

Straight flange: 38 mm

Quantity: 2 pcs

②

Outer diameter: 1694 mm

Thickness after forming: 23 mm

Material: SA 516 GR 70

Straight flange: 38 mm

Quantity: 2 pcs

③

Outer diameter: 842 mm

Thickness after forming: 15 mm

Material: SA 516 GR 70

Straight flange: 38 mm

Quantity: 2 pcs

④

Outer diameter: 1674 mm

Thickness after forming: 23 mm

Material: SA 516 GR 70

Straight flange: 38 mm

Quantity: 2 pcs

⑤

Outer diameter: 1216 mm

Thickness after forming: 6 mm

Material: SUS304

Straight flange: 38 mm

Quantity: 1 unit

⑥

Outer diameter: 2116 mm

Thickness after forming: 6 mm

Material: SUS304

Straight flange: 38 mm

Quantity: 2 pcs

Design code: ASME VIII Section, Division 1, 2017

The Main Production Process of ASME Elliptical Head

Lineation and Blanking (flame cutting)

The elliptical head is lineation according to the unfolding size, and the cutting groove are cut by mechanical processing, plasma cutting or oxyacetylene flame gas cutting. After cutting, the tumor must be cut, splashed, burred and oxide layer, and polished with a grinding wheel to give a metallic luster. There shall be no defects such as cracks, delamination and slag inclusion on the surface of the groove.

Splice

The ellipsoidal heads splice board shall be cleaned of weld bead, welding slag, spatter before forming, elliptical splice weld, and the inner and outer surfaces of the splice weld of the transition part of the conical head shall be ground to the mother before forming. The materials are flush. The surface of the spliced welded joint shall be free of cracks, undercuts, pores, craters and spatters.

Forming

The end of the forming ellipsoidal heads should be trimmed. As a measurement basis for dimensional shape detection, the head is not allowed to be delivered, and the end groove type and size are specified by the technical department in the drawings and technical accessories.

When the machine is added, the card-mounting feet are first spot-welded on the back side. After the processing is completed, the card-mounting feet should be removed, the welding bead and the welding slag splashed, and the grinding of the alloy steel and the stainless steel head should be checked.

About STRENGTH Equipments

Taian STRENGTH Equipments Co., Ltd is the professional pressure vessel designer, manufacturer and exporter dedicated in supplying finest quality industrial autoclave, storage tank and dish head products and solutions to worldwide customer over 20 years. We have over 80 talented research and development experts, 2 million square meters manufacturing factory and more than 50 sets large-scale manufacturing machines.  Our annual industrial autoclave and storage tank output can reach over 300 sets, dished head output can reach over 3000 sets.

STRENGTH Equipments is not only manufacturing high quality industrial autoclaves, storage tanks and dished ends but also providing custom product design, fabrication and after-sale service.  ODM, OEM are also available. If you have any questions or inquiries,  please fill and submit the following form, we will reply as soon as possible.

El Salvador Customer Showed Great Interested in Diesel Fuel Storage Tank

Diesel Fuel Storage Tank (also called diesel tank and diesel storage tank) is normal pressure vessel specially manufactured to storage diesel fuel oil, we can manufacture storage tank to be horizontal, in single wall or double wall construction.

Our El Savador customer is the storage tanks distributor, he needs diesel fuel storage tank for avgas and jet fuel. Our pressure vessel engineer designed technical scheme.

Specification of Diesel Fuel Storage Tank

Volume: 35 m³

Diameter: 2000 mm

Length: 11200 mm

Thickness: 6 mm

Material: SA 516Gr 70

Quantity: 2 sets

Application: avgas and jet fuel

Oil storage tank is the main equipment for the oil depot. The oil tank can be divided into sub-oil tanks and non-metallic oil tanks according to the stored material. The oil tank can be divided into underground oil tanks, semi-underground oil tanks and above-ground oil tanks according to the location, it also can be divided into cylindrical, square box and spherical according to shape of storage tank. The oil storage tank is generally composed of three parts: tank cap(elliptical head or torispherical head), shell and bearing.

Welding Method

Thickness less than 8mm, generally manual welding. According to the manual welding process standard, it mainly includes four welding methods: flat welding, vertical welding, horizontal welding, and overhead welding.

Thickness over 8mm, generally  submerged-arc welding, is a method in which an arc is combusted under the flux layer for welding, one of the more efficient mechanized welding method.

Accessories of Diesel Fuel Storage Tank

Drain valve, oil inlet, oil outlet, level gauge, breather valve, back-fire relief valve.

About STRENGTH Equipments

Taian STRENGTH Equipments Co., Ltd is the professional pressure vessel designer, manufacturer and exporter dedicated in supplying finest quality industrial autoclave, storage tank and dish head products and solutions to worldwide customer over 20 years. We have over 80 talented research and development experts, 2 million square meters manufacturing factory and more than 50 sets large-scale manufacturing machines.  Our annual industrial autoclave and storage tank output can reach over 300 sets, dished head output can reach over 3000 sets.

STRENGTH Equipments is not only manufacturing high quality industrial autoclaves, storage tanks and dished ends but also providing custom product design, fabrication and after-sale service.  ODM, OEM are also available. If you have any questions or inquiries,  please fill and submit the following form, we will reply as soon as possible.