Russia CUTR Stainless Steel Oil and Gas Separator Tank Successfully Finished And Will Delivery

 2022.12.25, the end of the year, approaching the New Year. The CUTR certificate stainless steel oil and gas separator vessel tank built by Taian Strength Equipments Co., Ltd. for Russian customers. Furthermore, oil and gas separator tank has been fully completed. And the products will be shipped at an suitable date.

Oil and gas separator is one of the main processes of oil – gas treatment. For oil fields, the selection of appropriate oil and gas separation process is usually the optimization of product oil yield, equipment cost and system performance. Moreover, the Oil and gas separator tank should have a good separation effect. It is hoped that there should be as few droplets in the gas separated by the Oil and gas separator tank.

And as few bubbles in the degassed crude oil as possible. According to the appearance of the oil and gas separator tank. It can be divided into my horizontal separator, vertical separator, spherical separator. According to the function of the Oil and gas separator tank, it can be divided into two phase separator, three phase separator; According to the energy used to achieve separation. It can be divided into gravity type, centrifugal type and mixed type.

On August 10, 2022.08.10, Alex, a customer engineer belonging to Gazprom, got in touch with our company through Google. And Alex hoped that our company could provide a set of oil and gas separator for the newly developed oil field of Gazprom. So as to improve the quality of oil and gas. Thanks to our good cooperative relations with Kuwait National Oil Company, Mexico Pemex, Shell and other world-renowned companies. Both sides soon reached an agreement on the technical agreement. After by both party communication, the manufacturing process of the oil and gas separator will be inspected by ASME LR Company and supervised by SGS. According to the regulations of Russia-Belarus Customs Union, Eac CUTR-032 certificate should also be made for the oil and gas separator project.

After by both party communication and confirmation, the main technical parameters of the oil and gas separator tank are as follows: Design standard: ASME SEC. VIII DIV 1 ED2021 Gost34347-2017, working pressure: 3.286Mpa, working temperature: 37 degrees, material: SA240-304, THK:22mm, vertical type, main equipment size :DN11000*2200MM. The manufacturing period is 4 months.

This oil and gas separator tank construction is among another serious covid virus time in the outbreak in our country. After overcoming all kinds of difficulties, the workshop staff worked overtime to complete the construction on schedule. After inspection by all parties, all data perfectly meet customer requirements. The oil and gas separator will be shipped at a later date.

Taian Strength Equipments Co.,Ltd will always adhere to the principle of quality first, service first, continue to provide customers with high quality products and services. Sincerely welcome friends from all domestic and the world to visit our company to negotiate.

About STRENGTH Equipments

Taian STRENGTH Equipments Co., Ltd is the professional pressure vessel designer, manufacturer and exporter dedicated in supplying finest quality industrial autoclave, storage tank and dish head products and solutions to worldwide customer over 20 years. We have over 80 talented research and development experts, 2 million square meters manufacturing factory and more than 50 sets large-scale manufacturing machines. Our annual industrial autoclave and storage tank output can reach over 300 sets, dished head output can reach over 3000 sets.

STRENGTH Equipments is not only manufacturing high quality industrial autoclaves, storage tanks and dished ends but also providing custom product design, fabrication and after-sale service. ODM, OEM are also available. If you have any questions or inquiries, please fill and submit the following form, we will reply as soon as possible.

PED DN2000X8000mm Large Autoclave Shipped to Latvia

 Large Autoclave (composite autoclave) is a professional pressure vessel for the production of composite materials (carbon fiber/resin aramid fiber/resin, etc.) structural parts under certain curing cycle, pressure, temperature and vacuum conditions. Composite autoclave is widely used in aerospace, weapons, electronics industry and other fields.

In early February 2021, we received an inquiry from Latvia for a large autoclave with a diameter of 2000mm and a length of 8000mm. As a European customer, the design and standard of pressure vessel can be made according to ASME standard and issued PED certification. TAIAN STRENGTH has owned ASME certificate and manufacturing qualification for 4 years. And TAIAN STRENGTH has produced more than ten kinds of ASME+PED products. In brief, we have rich experience in the production and production of composite autoclave of European standard products.

According to the size of large autoclave and to satisfy the normal use of customers. Then engineer equipped the heater power of 260kW and the liquid cooling motor power of 45kW. In addition, the heating method is electric heating. In order to save costs, the customer wants to reduce the power of the heater and use heat conduction oil for heating. So the liquid cooled motor is replaced by an air cooled motor.

Conventional composite autoclave is electric heating, it can also use heat conduction oil heating. But electric heating temperature control accuracy is better than heat conduction oil heating; If heat conduction oil is used for heating, the heating rate is slow, the reaction lags. It is difficult to control the oil temperature. And the heating rate and cooling rate cannot be guaranteed, which will also affect the product preparation. The cooling mode of the motor is liquid cooling, which is pressurized and matched with the pressure vessel. In fact, it can not be replaced by the traditional air cooled fan motor. Moreover, the power of the liquid cooled motor can be replaced by 30kW. According to the customer’s process requirements, we still recommend the use of electric heating, liquid cooling motor. Finally the customer adopted our scheme, the heater power is 260kW, the liquid cooling motor power is 30kW, electric heating.

According to the customer’s requirements, the number of vacuum lines of large autoclave was adjusted from the 6 to 10. We adopted the method of sampling and separation for the customer to increase the efficiency and accuracy of vacuuming.

The dimensions of the large autoclave about (Length X Width X Height)11000X3000X3100mm. Due to the limitation of the customer’s factory building, the height and width cannot exceed 2700mm. Finally, the engineer calculated that the width and height can be controlled to 2650mm without any accessory. Because the customer needs on-site assembly.

After full communication with the customer, the large autoclave parameters are finally determined as follows:

DN2000X8000mm Large Autoclave Dimensions

No. Item Dimensions

1 Effective Diameter 2000mm

2 Effective Length 8000mm

3 Working Temperature 160℃

4 Working Pressure 8Bar

5 Door Operating Way Hydraulic automatic side opening

6 Material SA516GR70

7 Design and manufacture standard ASME+PED

DN2000X8000mm Large Autoclave Equipment Configuration Table

No. Item

1 Composite Autoclave Body

2 Vacuum System

3 Heating System

4 Cooling System

5 Inside Trolley

6 Related Supporting Instrument Valve

For medium and large autoclave, we generally use hydraulic automatic door opening, to ensure the speed and efficiency of the door; for small autoclave, can use manual or automatic door opening, customer can specify the door mode according to demand.

Finally, we issued the construction drawings to the customer. And the large autoclave began production at the end of May 2022. During this period, Lloyd’s third party AI came to our factory to witness the hydraulic test. In early mid-September, the composite autoclave was shipped from Qingdao Port China to Riga Port Latvia.

About STRENGTH Equipments

Taian STRENGTH Equipments Co., Ltd is the professional pressure vessel designer, manufacturer and exporter dedicated in supplying finest quality industrial autoclave, storage tank and dish head products and solutions to worldwide customer over 20 years. We have over 80 talented research and development experts, 2 million square meters manufacturing factory and more than 50 sets large-scale manufacturing machines. Our annual industrial autoclave and storage tank output can reach over 300 sets, dished head output can reach over 3000 sets.

STRENGTH Equipments is not only manufacturing high quality industrial autoclaves, storage tanks and dished ends but also providing custom product design, fabrication and after-sale service. ODM, OEM are also available. If you have any questions or inquiries, please fill and submit the following form, we will reply as soon as possible.