2020年1月15日星期三

Autoclave AAC Site In Indonesia

Autoclave AAC (also called AAC autoclave or industrial autoclave for AAC block) is a kind of large steam curing pressure vessel and the key equipment to fabricate autoclaved aerated bricks and aerated concrete. AAC autoclave is one of the our hot sale industrial autoclave products.
In early September, we went to the factory of our regular customer in Indonesia, they use it to produce light bricks for building industry, the customer showed us around the factory and how to make block bricks. Meanwhile, they have already ordered 3 sets industrial autoclave for AAC block to increase production.
Autoclave AAC Site In Indonesia

Autoclave AAC Site In Indonesia 1

Autoclave AAC Site In Indonesia 2

Specifications

Diameter: 2000mm
Length: 32000mm
Working Pressure: 1.3mpa
Working Temperature: 195℃
Thickness: 16mm
Door Operating Way: manually swing-up double door opening
Quantity: 3 sets
Manufacturing Standard: GB150

Auxiliary Equipment

  1. Door Insulation and Kettle Insulation
  2. In-cabin Rails
  3. Steam Distribution Pipes
  4. Pressure Gauge Valves and Elbows
  5. On-site Display Pressure Gauges
  6. On-site Display Thermometers
  7. Safety Valves
  8. Blowdown Valves
  9. Traps
  10. Hand Crank Reducers
  11. Ball Valves
  12. Manual andElectric Safety Interlocks
  13. Condensate Drainage Device
  14. Control Cabinet

Structure of Autoclave AAC

  1. Device of autoclave AAC body: It is mainly welded by the shell and the autoclave AAC body flange. A total of 36 teeth are distributed along the circumference of the flange to engage the corresponding 36 teeth uniformly distributed on the lid of the kettle. A track is placed at the bottom of the autoclave AAC to walk or park the steamed trolley. Various tube seats and nozzles are arranged on the outside of the autoclave AAC, steam is supplied and discharged, condensed water is discharged, and various instruments and valves are installed.
  2. Device of the door: It is mainly welded by the flange of the door, the tooth plate and the dished head. The door is suspended by the hanging handle and the short shaft to close the autoclave.
  3. Swing device: It is mainly composed of shaft, cantilever beam, support plate, tie rod and etc. Installed on the top of the autoclave AAC, connected to the lid of the autoclave AACby a tie rod, which functions as a suspension and rotary autoclave AAC.
  4. Hand crank reducer: Fixed on the side of the flange of autoclave AAC, it is mainly composed of a pair of turbines and a pair of bevel gear shafts. The toothed plate is engaged by the gear to drive the lid to rotate around the center, so that the teeth of the body and the lid flange can be engaged or disengaged.
  5. Safety interlock device: fixed on the side of the flange of it, consisting of safety handle, seat, post and ball valve. When the lid is closed, the safety handle is turned to the level so that the lid cannot be opened and the exhaust ball valve is closed accordingly. When opening the cover, first place the safety handle vertically and the ball valve will open.
  6. Support: used to support the AAC autoclave, consisting of the intermediate support and the end support. Except for the intermediate support, the other supports can be moved along the axial direction of the AAC autoclaveby means of rollers.
  7. Insulation: It is mainly composed of insulation material, skeleton and guard plate to prevent heat loss during use of AAC.

About STRENGTH Equipments

Taian STRENGTH Equipments Co., Ltd is the professional pressure vessel designer, manufacturer and exporter dedicated in supplying finest quality industrial autoclave, storage tank and dish head products and solutions to worldwide customer over 20 years. We have over 80 talented research and development experts, 2 million square meters manufacturing factory and more than 50 sets large-scale manufacturing machines.  Our annual industrial autoclave and storage tank output can reach over 300 sets, dished head output can reach over 3000 sets.
STRENGTH Equipments is not only manufacturing high quality industrial autoclaves, storage tanks and dished ends but also providing custom product design, fabrication and after-sale service.  ODM, OEM are also available. If you have any questions or inquiries,  please fill and submit the following form, we will reply as soon as possible.

2020年1月9日星期四

Peru Customer Shown Great Interested In 2:1 Elliptical Head

2:1 elliptical head (also called 2:1 ellipsoidal head) is a kind of elliptical head, the ratio of the long axis to the short axis of the rotating ellipsoidal surface bus is 2:0. Comprehensive performance is better, is widely used in low and medium pressure vessels.
Our Peru Customer is the storage tank and vessel manufacturer and wholesaler, he needs 2:1 elliptical head to produce vessels. Due to large size, the 2:1 ellipsoidal head will be welded, our dished head engineer designed technical scheme and drawing.
Peru Customer Shown Great Interested in 2:1 Elliptical Head

Peru Customer Shown Great Interested in 2:1 Elliptical Head 1

Peru Customer Shown Great Interested in 2:1 Elliptical Head 2

Specifications of 2:1 Elliptical Head

Inner Diameter: 5000 mm
Thickness after Forming: 16 mm
Material: SA-516 Gr 60 (carbon steel)
Quantity: 10 pcs
Manufacturing Standard: ASME Standard, without U Stamp
Technical scheme: 3 weld joints, with sand blasting
The dished head forming has two methods of spinning and stamping. Only the method of head molding is different, spinning is commonly used in the larger diameter (inner diameter 700 mm or more), there is a hot spin and cold spin. Stamping is formed by punches that match the inner wall of the head. The size of the forming head are limited by the size of the press. Due to the high cost of stamping dies, standard heads are generally only formed, and they are also divided into hot and cold press.
Stamping requires the molds, high production efficiency, large diameter, thin-walled head usually adopt spin forming, low production efficiency, small diameter, large amount of stamping more economical.

About STRENGTH Equipments

Taian STRENGTH Equipments Co., Ltd is the professional pressure vessel designer, manufacturer and exporter dedicated in supplying finest quality industrial autoclave, storage tank and dish head products and solutions to worldwide customer over 20 years. We have over 80 talented research and development experts, 2 million square meters manufacturing factory and more than 50 sets large-scale manufacturing machines.  Our annual industrial autoclave and storage tank output can reach over 300 sets, dished head output can reach over 3000 sets.
STRENGTH Equipments is not only manufacturing high quality industrial autoclaves, storage tanks and dished ends but also providing custom product design, fabrication and after-sale service.  ODM, OEM are also available. If you have any questions or inquiries,  please fill and submit the following form, we will reply as soon as possible.

2020年1月2日星期四

Ellipsoidal Heads Delivered To Surabaya

Ellipsoidal heads (also called ASME elliptical head, elliptical head or semi ellipsoidal head) is widely used in industrial storage or pressure vessels such as storage tanks, heat exchangers, towers or other equipments.
The ASME elliptical head were delivered on Jan. 15 from Qingdao port to Surabaya port.

Specifications Of Ellipsoidal Heads

Outer diameter: 848 mm
Thickness after forming: 15 mm
Material: SA 516 GR 70
Straight flange: 38 mm
Quantity: 2 pcs
Outer diameter: 1694 mm
Thickness after forming: 23 mm
Material: SA 516 GR 70
Straight flange: 38 mm
Quantity: 2 pcs
Outer diameter: 842 mm
Thickness after forming: 15 mm
Material: SA 516 GR 70
Straight flange: 38 mm
Quantity: 2 pcs
Outer diameter: 1674 mm
Thickness after forming: 23 mm
Material: SA 516 GR 70
Straight flange: 38 mm
Quantity: 2 pcs
Outer diameter: 1216 mm
Thickness after forming: 6 mm
Material: SUS304
Straight flange: 38 mm
Quantity: 1 unit
Outer diameter: 2116 mm
Thickness after forming: 6 mm
Material: SUS304
Straight flange: 38 mm
Quantity: 2 pcs
Design code: ASME VIII Section, Division 1, 2017
Ellipsoidal Heads Delivered To Surabaya

Ellipsoidal Heads Delivered To Surabaya 1

Ellipsoidal Heads Delivered To Surabaya 2

The Main Production Process of ASME Elliptical Head

Lineation and Blanking (flame cutting)

The elliptical head is lineation according to the unfolding size, and the cutting groove are cut by mechanical processing, plasma cutting or oxyacetylene flame gas cutting. After cutting, the tumor must be cut, splashed, burred and oxide layer, and polished with a grinding wheel to give a metallic luster. There shall be no defects such as cracks, delamination and slag inclusion on the surface of the groove.

Splice

The ellipsoidal heads splice board shall be cleaned of weld bead, welding slag, spatter before forming, elliptical splice weld, and the inner and outer surfaces of the splice weld of the transition part of the conical head shall be ground to the mother before forming. The materials are flush. The surface of the spliced welded joint shall be free of cracks, undercuts, pores, craters and spatters.

Forming

The end of the forming ellipsoidal heads should be trimmed. As a measurement basis for dimensional shape detection, the head is not allowed to be delivered, and the end groove type and size are specified by the technical department in the drawings and technical accessories.
When the machine is added, the card-mounting feet are first spot-welded on the back side. After the processing is completed, the card-mounting feet should be removed, the welding bead and the welding slag splashed, and the grinding of the alloy steel and the stainless steel head should be checked.

About STRENGTH Equipments

Taian STRENGTH Equipments Co., Ltd is the professional pressure vessel designer, manufacturer and exporter dedicated in supplying finest quality industrial autoclave, storage tank and dish head products and solutions to worldwide customer over 20 years. We have over 80 talented research and development experts, 2 million square meters manufacturing factory and more than 50 sets large-scale manufacturing machines.  Our annual industrial autoclave and storage tank output can reach over 300 sets, dished head output can reach over 3000 sets.
STRENGTH Equipments is not only manufacturing high quality industrial autoclaves, storage tanks and dished ends but also providing custom product design, fabrication and after-sale service.  ODM, OEM are also available. If you have any questions or inquiries,  please fill and submit the following form, we will reply as soon as possible.