Pressure Autoclave for Ceramic Particles usage Delivered to one high tech Nitrogen Silicon Industrial Park

In recent years, with the development of science and technology. The new material industry, such as fields of new energy vehicles, high-speed rail, superconducting materials, and smart 5G mobile phones, has sprung up and developed rapidly. Nitrogen silicon products manufactured by pressure autoclave for ceramic particles under high temperature and high pressure conditions. In addition, now Nitrogen silicon products widely used in different kinds of high tech industry. Due to its good performance and stable molecular structure. So All these good characteristics of pressure autoclave for ceramic particles manufacture products more and more popular in different kinds industry.

One ceramic nitrogen silicon products company has been an advanced high-tech enterp

rise in the field of ceramics particles. 

The company’s development of ceramic nitrogen silicon products occupy a leading pos

ition in the market. Moreover, their products are widely used in superconductivity, mobil

e phone, 5G antenna, silicon nitride products and other fields. In order to further impro

ve the quality of products, this nitrogen and silicon company specially came to our comp

any. They hope we can develop a kind of high temperature and high pressure autoclave 

to them. Thanks to our experience in developing bullet-proof ceramic autoclave. Further

more, our engineers specially designed a new pressure autoclave structure based on the

 technological requirements of such products.

2021.09.12, The pressure autoclave build by Taian strength equipments co.,ltd was recent

ly completed and passed various performance tests. At last, the pressure autoclave for ce

ramic particles manufacture was completed perfectly.

2021.09.15 After all the formalities are complete and the owner has accepted the pressur

e autoclave for ceramic particles. In brief, the pressure autoclave for ceramic particles is s

moothly shipped and safely arrived at a high-tech nitrogen and silicon industrial park.

The pressure autoclave for ceramic particles is a new product developed and manufactur

ed by our company in recent years. In the application field of pressure autoclave for cer

amic, our company previously developed the autoclave for bulletproof ceramic products,

 and achieved success.

Pressure autoclave for ceramic size(mm):900*15000

Design pressure: 9.8mpa

Working pressure: 8.8mpa

Design temperature: 300℃

Operating temperature:280℃

Volume: 10m3

In a word, Our company can meet demands of different pressure autoclave for new type

materials products.The company has independent R & D department, professional labor

atory, senior engineer technical team. And independent production and manufacturing 

workshop. Product quality assurance, advanced technology, design and manufacture for

 your requirements .

Welcome to contact us.

About STRENGTH Equipments

Taian STRENGTH Equipments Co., Ltd is the professional pressure vessel designer, manuf

acturer and exporter dedicated in supplying finest quality industrial autoclave, storage t

ank and dish head products and solutions to worldwide customer over 20 years. We hav

e over 80 talented research and development experts, 2 million square meters manufact

uring factory and more than 50 sets large-scale manufacturing machines.  Our annual in

dustrial autoclave and storage tank output can reach over 300 sets, dished head output 

can reach over 3000 sets.

TRENGTH Equipments is not only manufacturing high quality industrial autoclaves, stora

ge tanks and dished ends but also providing custom product design, fabrication and aft

er-sale service.  ODM, OEM are also available. If you have any questions or inquiries,  ple

ase fill and submit the following form, we will reply as soon as possible.

ASME Air Compressed Tank Will be Finished

 ASME Air Compressed Tank (also called compressed air storage tank, high pressure storage tank, nitrogen storage tank or carbon dioxide storage tank, etc.) is a common pressure vessel used to store air or gas equipment, while stabilizing the system pressure. Then the compressed air storage tank is generally composed of parts and components such as shell, dished head, flange, nozzle, sealing element and support.

At the end of Nov. 2021, we received an inquiry from the USA for ASME air compressed tank. The customer produces air compressors, he wants to purchase compressed air storage tank for air compressors. After the customer provided specific parameters, volume 600 Gallon, working pressure 700 PSI. Furthermore we designed according to the customer’s requirements, diameter 1200 mm, height of shell 1600 mmm. Because compressed air storage tank is used in New Jersey, USA. It is made according to ASME standard and requires U Stamp and MDR, and NB registration. So the material of the ASME air compressed tank is SA516GR70.

ASME(American Society of Mechanical Engineers) is mainly engaged in the 

development of science and technology in mechanical engineering and related fields. 

And sets standards for many industrial and manufacturing industries. Pressure vessels 

used in the USA need to be made in accordance with ASME standards. And ASME 

standards are accepted in other countries. In fact, TAI AN STRENGTH has obtained 

ASME U, U2 and NB certificates. And it has produced dozens of ASME products. 

Therefore we have rich experience in the production of ASME products.

Specifications of ASME Air Compressed Tank  ASME

Volume: 600 Gallon

Diameter:1200 mm

Height of Shell:1600 mm

Working Pressure:700 PSI

Material: SA516GR70

Shape: Vertical

Qty.:1

Manufacture Standard: ASME+NB

After fully communicating with the customer, we issued the construction drawing to 

the customer. At last, the ASME air compressed tank started production in early Dec. 

Due to the arrival of the Chinese New Year. Our company strives to ship the goods 

before this time in order to meet the normal use of customers.

About STRENGTH Equipments

Taian STRENGTH Equipments Co., Ltd is the professional pressure vessel designer, 

manufacturer and exporter dedicated in supplying finest quality industrial autoclave, 

storage tank and dish head products and solutions to worldwide customer over

 20 years. We have over 80 talented research and development experts, 2 million 

square meters manufacturing factory and more than 50 sets large-scale manufacturing

 machines.  Our annual industrial autoclave and storage tank output can reach over 

300 sets, dished head output can reach over 3000 sets.

STRENGTH Equipments is not only manufacturing high quality industrial autoclaves, 

storage tanks and dished ends but also providing custom product design, fabrication 

and after-sale service.  ODM, OEM are also available. If you have any questions or

 inquiries,  please fill and submit the following form, we will reply as soon as possible.

Ukraine ASME PED Composite Autoclave finished Production in advance and will Delivery soon

 2021.11.15 is a good day for us . Taian Strength Equipments Co.,Ltd manufactured middle size experiment ASME PED composite autoclave finished production one month in advance. We choose a good day to deliver it to Odessa Ukraine soon.

In recent years, with the continuous advancement of science and technology. New materials and new technologies continue to emerge. With the gradual improvement of people’s requirements for a better quality of life. Corresponding new materials continue to emerge. Composite materials continue to be favored by people for their high-strength, low-weight, and high-lightness characteristics. At present, composite products have been widely used in industries. Such as automobiles, aerospace, high-speed rail, aircraft manufacturing, and aircraft engines. Necessarily, in all these composite products, the composite autoclave plays a key role in its manufacturing.

The aircraft engine is known as the jewel of industry. In addition the level of engine manufacturing represents the height of a country’s comprehensive industrial strength. One aircraft engine company in Ukraine is a traditional aircraft engine development manufacturing unit in Ukraine. Furthermore it has a place in Ukraine and the world in aircraft engine manufacturing. In recent years, the world’s demand for aircraft engine has increased. Moreover the performance requirements have also been continuously strengthened. New materials represented by composite materials are increasingly favored by aircraft engine manufacturers due to their high strength, light weight, and low-cost manufacturing characteristics. More and more engine parts use this composite material.

Taian Strength Equipments co.,Ltd is a domestic star enterprise in the manufacture of new ASME PED composite autoclave. It specializing in the production of ASME PED composite autoclave required for the production of such composite materials. Thanks to our company’s good reputation in the industry. Ukraine aircraft companies on September 10, 2021 found our company exclusively through government relations. They want us supply them one middle size experiment ASME PED standard composite autoclave for them. Because they specially used in the production of a core component of the engine. Both of us reached the final ASME PED composite autoclave technology requirements as follows after by fully communicate:

Work diameter: 1200mm

Work Length: 3000mm

Work pressure: 0.8Mpa

Work temperature: 200℃

Vacuum lines: 12

Thermocouples: 12

Manufacture standard: ASME+PED

After the relevant plan is determined, our engineers immediately involved in the design. And review of the industrial horizontal composite autoclave . In order to strictly follow the production standards, our internationally renowned third-party inspection agency Lloyd’s contacted and participated in the inspection and production process. When it comes to export products, our company will purchase all the materials involved in the ASME PED composite autoclave from Wuyang. The steel plant with the best quality pressure vessels in China.

On November 15, 2021, after two months of intensive and orderly production, our company completed all the manufacturing and inspection of the ASME PED industrial horizontal composite autoclave one month in advance. Related indicators such as RT, MT test , hydraulic test, safety, airtightness and other parameters have satisfactorily exceeded the customer’s index requirements. The commissioning and operation of all systems and equipment also fully met customer requirements, and the ASME PED industrial horizontal composite autoclave was successfully concluded.

Taking the opportunity of Ukraine to manufacture ASME PED composite autoclave, our company will continue to increase investment and will continue to develop various types of composite autoclaves to meet the individual needs of different customers in different industries.

About STRENGTH Equipments

Taian STRENGTH Equipments Co., Ltd is the professional pressure vessel designer, manufacturer and exporter dedicated in supplying finest quality industrial autoclave, storage tank and dish head products and solutions to worldwide customer over 20 years. We have over 80 talented research and development experts, 2 million square meters manufacturing factory and more than 50 sets large-scale manufacturing machines. Our annual industrial autoclave and storage tank output can reach over 300 sets, dished head output can reach over 3000 sets.

STRENGTH Equipments is not only manufacturing high quality industrial autoclaves, storage tanks and dished ends but also providing custom product design, fabrication and after-sale service. ODM, OEM are also available. If you have any questions or inquiries, please fill and submit the following form, we will reply as soon as possible.

PED Air Pressure Tank Exported to Germany

   PED Air Pressure Tank (is also called compressed air storage tanks, buffer tank, air receiver, surge tank, etc.) is used to store gas and stabilize the system pressure. According to the different requirements of customer, STRENGTH can produce high pressure, normal pressure or low pressure buffer tank of ASME, CE (PED), GB150 (China standard).

  In mid-September, we received the inquiry of air pressure tank from Germany. Furthermore, the customer produces nitrogen generator and wants to purchase air pressure tank for nitrogen generator. In addition, the customer provided detailed parameters, volume 1.5m3, diameter 1000mm, working pressure 0.8MPa, 2 sets; volume 1m3, diameter 800mm, working pressure 3MPa, 1 set. Since the customer needs PED certification, and we quoted according to customer’s requirements. 

  For actually, PED (Pressure Equipment Directive PED 2014/68/EU) is a directive, a mandatory regulation issued by EU member states on the safety of pressure equipment. Regardless of its pressure and volume, all equipment whose design pressure exceeds 0.5bar (0.05MPa) must comply with the PED regulations.

  In fact, the air inlet and outlet flange standard of the pressure tank is in accordance with B16.5-2013, the flange size is 2’’, and the nozzle is connected to the nitrogen generator by bolts. Moreover, the color of the buffer tank is white, with 2 logos on the front and back.

Specifications of PED Air Pressure Tank PED

No. Item Parameter

1 Volume: 1.5m3

2 Diameter: 1000mm

3 Height of Shell: 1500mm

4 Working Pressure: 0.8MPa

5 Material: SA516GR70

6 Shape: Vertical

7 Qty.: 2

8 Manufacture Standard: ASME+PED

Specifications of PED Air Pressure Tank PED

No. Item Parameter

1 Volume: 1m3

2 Diameter: 800mm

3 Height of Shell: 1700mm

4 Working Pressure: 3MPa

5 Material: SA516GR70

6 Shape: Vertical

7 Qty.: 1

8 Manufacture Standard: ASME+PED

  After fully communicating with the customer, we issued the construction drawings to the customer. Next, air pressure tank began production in early October. During this period, Lloyd’s Third Party AI came to our factory to review relevant data and verify the hydraulic test. In mid-November, the PED air pressure tank shipped from Qingdao Port, China to Hamburg Port, Germany.

About STRENGTH Equipments

  Taian STRENGTH Equipments Co., Ltd is the professional pressure vessel designer, manufacturer and exporter dedicated in supplying finest quality industrial autoclave, storage tank and dish head products and solutions to worldwide customer over 20 years. We have over 80 talented research and development experts, 2 million square meters manufacturing factory and more than 50 sets large-scale manufacturing machines. Our annual industrial autoclave and storage tank output can reach over 300 sets, dished head output can reach over 3000 sets.

  STRENGTH Equipments is not only manufacturing high quality industrial autoclaves, storage tanks and dished ends but also providing custom product design, fabrication and after-sale service. ODM, OEM are also available. If you have any questions or inquiries, please fill and submit the following form, we will reply as soon as possible.

Introduction of Pressure Vessel Welding Type

   Pressure vessel welding is a process in which two separate pressure vessel iron and steel objects are combined to form a whole by combining atoms (molecules) with the help of energy. Most of the materials used to make pressure vessels are steel. And most of them are ordinary carbon steel and low-alloy structural steel. At present, the main methods of pressure vessels welding include manual arc welding, gas shielded welding. Such as self-shielded arc welding, submerged arc welding, spot welding and so on.

(1) Manual arc welding

The welding method that relies on the heat of the arc is called arc welding. Manual arc welding is a kind of arc welding that uses a manual electrode to weld. And it is the most commonly used method in pressure vessel welding.

The principle of manual arc welding, the electrode and the weldment are two electrodes that generate an arc. Moreover, the arc generates a lot of heat to melt the electrode and the weldment. The end of the electrode melts to form a droplet, which transitions to the base metal of the molten weldment to fuse. Then forming a molten pool and undergoing a series of complex physical-metallurgical reactions. As the arc moves, the liquid molten pool gradually cools and crystallizes, forming a weld.

(2) Gas shielded arc welding

The gas shielded electric welding used in the pressure vessel welding is also called molten electrode gas arc welding. Pressure vessel welding uses the welding wire and the weldment as two poles. The arc heat is generated between the two poles to melt the welding wire and the base metal of the weldment. At the same time, the shielding gas is sent to the welding area. Separate the arc, the molten welding wire, the molten pool and the nearby base metal from the surrounding air. Afterwards, the welding wire is automatically fed in, continuously melted under the action of the arc. Then merged with the molten base metal to form a weld metal.

Furthermore, this pressure vessel welding method is referred to as GMAW (Gas Metal Arc Welding) due to the difference of shielding gas. It can be divided into CO2 gas shielded arc welding. In fact, it is the most widely used welding method at present. It is characterized by the use of large current and thin welding wire, which has fast welding speed, large penetration depth and high operating efficiency.

(3) Self-shielded arc welding

Pressure vessel welding self-shielded arc welding was once called pressure vessel non-gas-shielded arc welding. Compared with gas shielded arc welding, the wind resistance is better. When the wind speed reaches 10m/s, the weld with no porosity and superior mechanical properties can still be obtained. Due to automatic welding, the welding efficiency is extremely high. The welding torch is light and does not use gas cylinders, so the operation is very convenient, but the price of welding wire is higher than that of CO2 shielded welding.

(4) Submerged arc welding

Pressure vessel wedling submerged arc welding is a kind of arc welding in which the arc burns under the cover of meltable granular flux. The bare welding wire continuously fed into the molten pool is not only a metal electrode, but also a filler material. The arc burns under the flux layer to melt the wire and base metal to form a molten pool. The molten flux turns into slag, which covers the surface of the molten metal pool to separate the high-temperature molten pool metal from the air. In addition to the protective effect of the flux forming slag, it also participates in the metallurgical reaction with the molten metal. Thereby affecting the chemical composition of the weld metal.

In a word, the above are the more common pressure vessel welding methods for pressure vessels. With the help of different welding techniques, we can meet the technical requirements of different pressure vessels welding. In order to better guarantee the quality and improve the safety factor.

About STRENGTH Equipments

Taian STRENGTH Equipments Co., Ltd is the professional pressure vessel designer, manufacturer and exporter dedicated in supplying finest quality industrial autoclave, storage tank and dish head products and solutions to worldwide customer over 20 years. We have over 80 talented research and development experts, 2 million square meters manufacturing factory and more than 50 sets large-scale manufacturing machines. Our annual industrial autoclave and storage tank output can reach over 300 sets, dished head output can reach over 3000 sets.

STRENGTH Equipments is not only manufacturing high quality industrial autoclaves, storage tanks and dished ends but also providing custom product design, fabrication and after-sale service. ODM, OEM are also available. If you have any questions or inquiries, please fill and submit the following form, we will reply as soon as possible.

https://www.industrialautoclaves.com/.../composite.../

Main Manufacturing Process of Industrial Pressure Vessel

 About manufacturing process of industrial pressure vessel( also called pressure vessel) mainly includes the preparation of raw materials. Such as marking, blanking, forming, welding, non-destructive testing, hydraulic testing, etc.

1.Preparation of Raw Materials

  Steel must be pretreated before marking. Pretreatment of steel refers to the purification, orthopedic and protective primer of steel plates pipes and section steels.

  Purification treatment is mainly to steel plate, pipe and section steel in the marking, blanking, welding processing. The steel after cutting, groove processing, forming, welding to remove the rust on the surface, oxide skin, oil and welding slag.

2.Marking

  Marking is the first process of pressure vessel manufacturing process. It is directly determines the dimensional accuracy. Also geometric shape accuracy of parts after forming. In addition it has a great influence on the subsequent group and welding process.

  The Marking is in the raw material or the initial processing of the blank on the marking line, processing line. All kinds of position line and inspection line. And mark (or write) the necessary signs and symbols. Usually, Marking process includes the parts of the unfolding, lofting and marking and other links. So the blank size should be determined before marking. Necessarily, the blank size is composed of the unfolded size of the part and various machining allowances.

3.Blanking

  First, Blanking is also called cutting. It refers to the process of separating the required blanks from the marked raw materials. Generally, Cutting methods include gas cutting and plasma cutting.

  Gas cutting is also called flame cutting, gas cutting belongs to thermal cutting, cutting requires a preheating flame. But only the flame can not achieve cutting. The key is to have high-speed pure oxygen flow.

  Plasma cutting uses high-temperature, high-speed plasma flame flow to fuse materials to form incisions. It belongs to high temperature melting cut in thermal cutting. It is not restricted by physical properties. Plasma cutting can cut metals and non-metals. But it is mainly used to cut stainless steel, aluminum, copper, nickel and their alloys.

4.The Forming

The forming of shell

  Shell is composed of several shell welded by circumferential welds. As well, the shell is welded by plate rolling (rolling) and longitudinal welds. It is the basic manufacturing method of shell. Next, the principle of rolling bending is to use a rolling machine to impose continuous. And uniform plastic bending of the steel plate to obtain a cylindrical surface.

Forming of Dished Head

  There are three main forming methods of dished head: stamping, spinning and explosive forming. At present, the common methods are stamping and spinning.

5.Welding

  Welding is the process by which the atoms are joined together to form a permanent joint by heating, pressurizing, or both. Fusion welding is a processing method in which the workpiece to be welded is locally heated to melt. Furthermore condensed to form a weld to connect the components together. Including arc welding, gas welding, electroslag welding, electron beam welding, laser welding, etc. In fact, Fusion welding is a widely used welding method. Most low-carbon steels and alloy steels are welded by fusion welding.

6.Nondestructive Testing

  Nondestructive testing (NDT or NDE) is a technology that detects defects, chemical and physical parameters of materials. Parts and equipment using ray, ultrasonic, infrared, electromagnetic and other principles. Another technologies combined with instruments without damaging. Or affecting the performance of the object to be tested. For example, Radiographic examination (RT), ultrasonic examination (UT), magnetic particle examination (MT) and liquid penetration examination (PT) are commonly used.

7.Hydrostatic Test

  Hydrostatic test (overpressure pressure test) is one of the important means of industrial pressure vessel inspection. By filling and pressurizing the industrial pressure vessel. The shell, dished head, accessories of the pressure vessel are inspected during and after pressurization. Whether the material of the pressure component and the weld are infiltrated and cracked. And whether plastic deformation is visible to the naked eye under the test pressure. In brief, main purpose is to check the compressive strength of the pressure parts. Effectively, it can avoid accidents caused by the damage of the pressure parts. Defects that are not easy to be found in operation. Check the pressure parts and their welds, expansion joints. And sealing surface(manhole,check hole, hand hole) flanges (or bolt) and other joints are tight, and whether there is leakage.

About STRENGTH Equipments

  Taian STRENGTH Equipments Co., Ltd is the professional pressure vessel designer, manufacturer and exporter dedicated in supplying finest quality industrial autoclave, storage tank and dish head products and solutions to worldwide customer over 20 years. We have over 80 talented research and development experts, 2 million square meters manufacturing factory and more than 50 sets large-scale manufacturing machines. Our annual industrial autoclave and storage tank output can reach over 300 sets, dished head output can reach over 3000 sets.

STRENGTH Equipments is not only manufacturing high quality industrial autoclaves, storage tanks and dished ends but also providing custom product design, fabrication and after-sale service. ODM, OEM are also available. If you have any questions or inquiries,  please fill and submit the following form, we will reply as soon as possible.

https://www.industrialautoclaves.com/.../composite.../