Composite Autoclave Horizontal Model Delivered to Guangdong

Composite autoclave horizontal model (also called composite autoclave or carbon fiber autoclave) is the pressure vessel which specially designed and manufactured to fabricate composite material parts. In September 2019, Guangdong customer communicated with our engineer by telephone for composite autoclave. After a brief technical explanation, the customer came to our factory in October and had a face-to-face discussion with the engineer. Finally, according to the size and process of the product produced by the customer, we confirmed the parameters of the carbon fiber autoclave.

Technical Parameters of Autoclave Horizontal

Effective diameter: 1200mm;

Effective length: 2500mm;

Working pressure: 2.5mpa;

Working temperature: 200℃;

Door opening method: hydraulic automatic side door opening.

Autoclave Horizontal System Configuration

The autoclave body, vacuum system, heating system, cooling system, pressurization system, air storage tank, air cooler, water tank, Siemens PLC automatic control system, electric control cabinet, internal and external trolleys are composed.

Program Design of Autoclave Horizontal

The carbon fiber autoclave equipment is automatically controlled by Siemens PLC controller to realize the temperature, pressure, time, vacuum and other working procedures in the high temperature curing process, so as to achieve the purpose of energy saving, high efficiency and environmental protection. The autoclave equipment does not need manual operation and achieves a good working effect when it runs automatically. The program is designed for automatic vacuuming, automatic heating, automatic heat preservation, no manual operation is required after setting the working program. The goods can be picked up directly after finishing, so as to reach purpose of saving labor, energy consumption, and improve work efficiency. The comprehensive production cost of the enterprise can be reduced more than 35% by this design. The temperature value and pressure value in the tank are displayed in real time on the touch screen panel, which is convenient and intuitive. Temperature parameters, pressure parameters, vacuum parameters, time parameters, etc. can be independently set according to product requirements. The temperature data and pressure data in the tank can be transmitted to the computer control box for easy printing.

After four months of careful design and fabrication, this carbon fiber autoclave was successfully sent to the customer site in Guangdong in July 2020. Guangdong customer fully affirmed our design, material selection, structural layout and system configuration, and expressed that they will cooperate with us if there is a need for expansion in the future!

About STRENGTH Equipments

Taian STRENGTH Equipments Co., Ltd is the professional pressure vessel designer, manufacturer and exporter dedicated in supplying finest quality industrial autoclave, storage tank and dish head products and solutions to worldwide customer over 20 years. We have over 80 talented research and development experts, 2 million square meters manufacturing factory and more than 50 sets large-scale manufacturing machines. Our annual industrial autoclave and storage tank output can reach over 300 sets, dished head output can reach over 3000 sets.

STRENGTH Equipments is not only manufacturing high quality industrial autoclaves, storage tanks and dished ends but also providing custom product design, fabrication and after-sale service. ODM, OEM are also available. If you have any questions or inquiries, please fill and submit the following form, we will reply as soon as possible.

Deaerator Successfully Reached Korea POSCO Workshop

The main function of deaerator is to remove oxygen and other non-condensate gases from boiler feed water to ensure the quality of feed water.  If oxygen dissolves in water, it will corrode the metal contacting with the water. At the same time, if there is gas accumulation in the heat exchanger, it will reduce the equipment heat transfer results due to thermal resistance increase. So any gas dissolved in water is not good for it, especially oxygen, it will directly influence the equipment safely operate. Therefore deaerator are the necessary parts in the operation of the equipment. STRENGTH Equipments has been designing and manufacturing deaerators for boiler system for over 15 years.

POSCO, founded in 1968, is one of the world’s largest steelmakers and one of South Korea’s top 10 conglomerates. POSCO supplies near 26 million tons different kinds of steel products to the global users every year. POSCO has 13 subsidiaries in mainland, 34 steel mills, raw material processing plants and sales companies in 9 countries, including China, Thailand, Vietnam, Myanmar, the United States, Venezuela, Brazil, Canada and Australia.

2020.06.10, POSCO workshop business division manger Mr. Zhang found us by Google and told us they will purchase deaerator. After by a period of time survey, Mr. Zhang knew that our company is a professional manufacturer in pressure vessel for near 20 years, which has many experience, strong R&D team and advanced technology.

Deaerator Technology Specifications as Follows:

Item	Specifications
Diameter	2500mm
Height of Shell	8700mm
Thickness	10mm
Working Pressure	0.05mpa
Working Temperature	110℃
Shape	Vertical
Standard	ASME

Our company designed one scheme based on the standard of ASME SEC. VIII DIV 1 ED2017 and showed it to customer. Mr. Zhang spoke highly of our scheme after he get it, soon afterwards directly signed contract with us. Due to its urgent delivery, our workshop try best to coordinate different kinds of departments at once. At the same time, in guarantee supply high quality products, our company chose Lloyd’s as the ASME SEC.VIII DIV 1 ED2017 main third party. SGS as another one third party participate in the whole process of inspection and production. That two professional test company spoke highly of our profession during the manufacture process. Deaerator successfully delivered after by two months uninterrupted manufacture and final technology test pass from our workshop. Three days later, deaerator reached POSCO workshop safely.

About STRENGTH Equipments

Taian Strength Equipments Co., Ltd is one of the most advanced pressure vessel manufacturers in China over 20 years. We can provide customized pressure vessel product design, manufacturing and after-sales service according to customer requirements, as well as ODM, OEM. We have many talented research and development experts and more than 50 sets large-scale manufacturing machines. The products are reliable quality and timely delivery, and we have long-term and stable cooperation with many well-known domestic composite material manufacturers, carbon fiber manufacturers, sports goods manufacturers, military supplies manufacturers and so on. We had provided finest quality products and good after-sales service to over 20 countries and  regions, won the majority of users praise, sincerely welcome you to visit our company.

4.5*10M Large Size High Pressure Autoclave Delivered to Qingdao

High pressure autoclave (also called composite autoclave) has a big size and big capacity, which is widely used for manufacturing large size and complex shape parts such as skin parts, ribs, frames, various wainscot parts, floor in the aviation, aerospace, high speedy train industry. The large high pressure industrial autoclave needs high requirement of pressure, temperature, vacuum and other system due to its large size composite parts. So there is high demand high pressure autoclave on the market.

In recent years, the Chinese manufacturing industry accelerates very fast for domestic market. In additional, more and more companies tries its best to go into high technology industry. Now high speedy train in China has already to be NO.1 in the world. 80% of the new first generation Fuxing train has come from domestic manufacturing sector. In further, this will rise to 100%. Composite material manufactured parts take a very important role in all the train parts.

Composite materials also called combination of materials, it is made of two or more constituent materials having different physical or chemical properties. Under the condition of high pressure and high temperature, it output materials with different properties from each component. Now the composite high pressure autoclave is the ideal equipment to produce it.

Advanced composite materials have been widely recognized by domestic and aboard aviation, aerospace, high speedy train industry due to its high strength and high stiffness. With the composite materials structure development, related design ideas also have been widely applied. It has been developed to take full advantage of the composite material design-ability and the process of simultaneous solidification molding characteristics from the original isochronous design (composite material structure design based on the parameters of metal structure). In order to get the light weight and be installed easily, more and more advanced aviation, aerospace, high speedy train composite materials deign have been developed into intensive and large-scale. But for another hand, high performance also means high risk. Large structure make fabrication very difficulty int he advanced composite parts manufacturing process. At the same time, the high manufacturing cost of advanced composite parts is also prominent. In order to solve the two manufacture process problems, the advanced composite materials manufacturing technology must be applied to reach the purpose of reducing costs and guaranteeing high quality.

One domestic customer found us online, and he wanted us to manufacture one large high pressure autoclave used for manufacturing Fuxing train parts.

Specifications of Large Size High Pressure Autoclave Delivered for Qingdao Customer

• Working Diameter – 4500mm
• Working Length – 10000mm
• Work Temperature – 270℃
• Working Pressure – 1.2Mpa

This is not the first time we received the large high pressure autoclave order. At the first beginning of this year, we have delivered one industrial autoclave used for manufacturing aviation, aerospace parts.We have full confidence in manufacturing this equipment.

This time, we manufactured the high pressure autoclave for Fuxing train research company successfully. In further, you will see our company high pressure autoclave in aviation, aerospace, high speedy train industry.

About TAIAN STRENGTH

Taian STRENGTH Equipments Co., Ltd is the professional composite autoclave designer, manufacturer and exporter dedicated in supplying finest quality products and solutions to worldwide customer over 20 years. We have many experience in design, manufacture and whole system equip of large autoclave, composite autoclave, military autoclave, vacuum autoclave, small experiment autoclave.Our company covers an area of 500 acres of land, many times win domestic and aboard bid bring a good words for company. Taian Strength Equipments Co., Ltd will keep make a contribution for country high speedy train industry, keep increasing input in R&D.